ComplianceOnline

21CFR Part 820 - Quality System Regulation-Part02

  • Date: February 19, 2010
  • Source: www.fda.gov
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Subpart H--Acceptance Activities
820.80 Receiving, in-process, and finished device acceptance.
820.86 Acceptance status.
Subpart I--Nonconforming Product
820.90 Nonconforming product.
Subpart J--Corrective and Preventive Action
820.100 Corrective and preventive action.
Subpart K--Labeling and Packaging Control
820.120 Device labeling.
820.130 Device packaging.
Subpart L--Handling, Storage, Distribution, and Installation
820.140 Handling.
820.150 Storage.
820.160 Distribution
820.170 Installation.
Subpart M--Records
820.180 General requirements.
820.181 Device master record.
820.184 Device history record.
820.186 Quality system record.
820.198 Complaint files.
Subpart N--Servicing
820.200 Servicing.
Subpart O--Statistical Techniques
820.250 Statistical techniques.

 

Subpart H--Acceptance Activities

820.80 Receiving, in-process, and finished device acceptance.

  1. General. Each manufacturer shall establish and maintain procedures for acceptance activities. Acceptance activities include inspections, tests, or other verification activities.
  2. Receiving acceptance activities. Each manufacturer shall establish and maintain procedures for acceptance of incoming product. Incoming product shall be inspected, tested, or otherwise verified as conforming to specified requirements. Acceptance or rejection shall be documented.
  3. In-process acceptance activities. Each manufacturer shall establish and maintain acceptance procedures, where appropriate, to ensure that specified requirements for in-process product are met. Such procedures shall ensure that in-process product is controlled until the required inspection and tests or other verification activities have been completed, or necessary approvals are received, and are documented.
  4. Final acceptance activities. Each manufacturer shall establish and maintain procedures for finished device acceptance to ensure that each production run, lot, or batch of finished devices meets acceptance criteria. Finished devices shall be held in quarantine or otherwise adequately controlled until released. Finished devices shall not be released for distribution until:
    1. The activities required in the DMR are completed;
    2. The associated data and documentation is reviewed;
    3. The release is authorized by the signature of a designated individual(s); and
    4. The authorization is dated.
  5. Acceptance records. Each manufacturer shall document acceptance activities required by this part. These records shall include:
    1. The acceptance activities performed;
    2. the dates acceptance activities are performed;
    3. the results;
    4. the signature of the individual(s) conducting the acceptance activities; and
    5. where appropriate the equipment used. These records shall be part of the DHR.

 

820.86 Acceptance status.

Each manufacturer shall identify by suitable means the acceptance status of product, to indicate the conformance or nonconformance of product with acceptance criteria. The identification of acceptance status shall be maintained throughout manufacturing, packaging, labeling, installation, and servicing of the product to ensure that only product which has passed the required acceptance activities is distributed, used, or installed.

 

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Subpart I--Nonconforming Product

820.90 Nonconforming product.

  1. Control of nonconforming product. Each manufacturer shall establish and maintain procedures to control product that does not conform to specified requirements. The procedures shall address the identification, documentation, evaluation, segregation, and disposition of nonconforming product. The evaluation of nonconformance shall include a determination of the need for an investigation and notification of the persons or organizations responsible for the nonconformance. The evaluation and any investigation shall be documented.
  2. Nonconformity review and disposition.
    1. Each manufacturer shall establish and maintain procedures that define the responsibility for review and the authority for the disposition of nonconforming product. The procedures shall set forth the review and disposition process. Disposition of nonconforming product shall be documented. Documentation shall include the justification for use of nonconforming product and the signature of the individual(s) authorizing the use.
    2. Each manufacturer shall establish and maintain procedures for rework, to include retesting and reevaluation of the nonconforming product after rework, to ensure that the product meets its current approved specifications. Rework and reevaluation activities, including a determination of any adverse effect from the rework upon the product, shall be documented in the DHR.

 

Subpart J--Corrective and Preventive Action

820.100 Corrective and preventive action.

  1. Each manufacturer shall establish and maintain procedures for implementing corrective and preventive action. The procedures shall include requirements for:
    1. Analyzing processes, work operations, concessions, quality audit reports, quality records, service records, complaints, returned product, and other sources of quality data to identify existing and potential causes of nonconforming product, or other quality problems. Appropriate statistical methodology shall be employed where necessary to detect recurring quality problems;
    2. Investigating the cause of nonconformities relating to product, processes, and the quality system;
    3. Identifying the action(s) needed to correct and prevent recurrence of nonconforming product and other quality problems;
    4. Verifying or validating the corrective and preventive action to ensure that such action is effective and does not adversely affect the finished device;
    5. Implementing and recording changes in methods and procedures needed to correct and prevent identified quality problems;
    6. Ensuring that information related to quality problems or nonconforming product is disseminated to those directly responsible for assuring the quality of such product or the prevention of such problems; and
    7. Submitting relevant information on identified quality problems, as well as corrective and preventive actions, for management review.
  2. All activities required under this section, and their results, shall be documented.

 

Subpart K--Labeling and Packaging Control

820.120 Device labeling.
Each manufacturer shall establish and maintain procedures to control labeling activities.

  1. Label integrity. Labels shall be printed and applied so as to remain legible and affixed during the customary conditions of processing, storage, handling, distribution, and where appropriate use.
  2. Labeling inspection. Labeling shall not be released for storage or use until a designated individual(s) has examined the labeling for accuracy including, where applicable, the correct expiration date, control number, storage instructions, handling instructions, and any additional processing instructions. The release, including the date and signature of the individual(s) performing the examination, shall be documented in the DHR.
  3. Labeling storage. Each manufacturer shall store labeling in a manner that provides proper identification and is designed to prevent mixups.
  4. Labeling operations. Each manufacturer shall control labeling and packaging operations to prevent labeling mixups. The label and labeling used for each production unit, lot, or batch shall be documented in the DHR.
  5. Control number. Where a control number is required by 820.65, that control number shall be on or shall accompany the device through distribution.

 

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820.130 Device packaging.
Each manufacturer shall ensure that device packaging and shipping containers are designed and constructed to protect the device from alteration or damage during the customary conditions of processing, storage, handling, and distribution.

 

Subpart L--Handling, Storage, Distribution, and Installation

820.140 Handling
Each manufacturer shall establish and maintain procedures to ensure that mixups, damage, deterioration, contamination, or other adverse effects to product do not occur during handling.

 

820.150 Storage.

  1. Each manufacturer shall establish and maintain procedures for the control of storage areas and stock rooms for product to prevent mixups, damage, deterioration, contamination, or other adverse effects pending use or distribution and to ensure that no obsolete, rejected, or deteriorated product is used or distributed. When the quality of product deteriorates over time, it shall be stored in a manner to facilitate proper stock rotation, and its condition shall be assessed as appropriate.
  2. Each manufacturer shall establish and maintain procedures that describe the methods for authorizing receipt from and dispatch to storage areas and stock rooms.

 

820.160 Distribution.

  1. Each manufacturer shall establish and maintain procedures for control and distribution of finished devices to ensure that only those devices approved for release are distributed and that purchase orders are reviewed to ensure that ambiguities and errors are resolved before devices are released for distribution. Where a device's fitness for use or quality deteriorates over time, the procedures shall ensure that expired devices or devices deteriorated beyond acceptable fitness for use are not distributed.
  2. Each manufacturer shall maintain distribution records which include or refer to the location of:
    1. The name and address of the initial consignee;
    2. The identification and quantity of devices shipped;
    3. The date shipped; and
    4. Any control number(s) used.

 

820.170 Installation.

  1. Each manufacturer of a device requiring installation shall establish and maintain adequate installation and inspection instructions, and where appropriate test procedures. Instructions and procedures shall include directions for ensuring proper installation so that the device will perform as intended after installation. The manufacturer shall distribute the instructions and procedures with the device or otherwise make them available to the person(s) installing the device.
  2. The person installing the device shall ensure that the installation, inspection, and any required testing are performed in accordance with the manufacturer's instructions and procedures and shall document the inspection and any test results to demonstrate proper installation.

 

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Subpart M--Records

820.180 General requirements.
All records required by this part shall be maintained at the manufacturing establishment or other location that is reasonably accessible to responsible officials of the manufacturer and to employees of FDA designated to perform inspections. Such records, including those not stored at the inspected establishment, shall be made readily available for review and copying by FDA employee(s). Such records shall be legible and shall be stored to minimize deterioration and to prevent loss. Those records stored in automated data processing systems shall be backed up.

  1. Confidentiality. Records deemed confidential by the manufacturer may be marked to aid FDA in determining whether information may be disclosed under the public information regulation in part 20 of this chapter.
  2. Record retention period. All records required by this part shall be retained for a period of time equivalent to the design and expected life of the device, but in no case less than 2 years from the date of release for commercial distribution by the manufacturer.
  3. Exceptions. This section does not apply to the reports required by 820.20(c) Management review, 820.22 Quality audits, and supplier audit reports used to meet the requirements of 820.50(a) Evaluation of suppliers, contractors, and consultants, but does apply to procedures established under these provisions. Upon request of a designated employee of FDA, an employee in management with executive responsibility shall certify in writing that the management reviews and quality audits required under this part, and supplier audits where applicable, have been performed and documented, the dates on which they were performed, and that any required corrective action has been undertaken.

 

820.181 Device master record.
Each manufacturer shall maintain device master records (DMR's). Each manufacturer shall ensure that each DMR is prepared and approved in accordance with 820.40. The DMR for each type of device shall include, or refer to the location of, the following information:

  1. Device specifications including appropriate drawings, composition, formulation, component specifications, and software specifications;
  2. Production process specifications including the appropriate equipment specifications, production methods, production procedures, and production environment specifications;
  3. Quality assurance procedures and specifications including acceptance criteria and the quality assurance equipment to be used;
  4. Packaging and labeling specifications, including methods and processes used; and
  5. Installation, maintenance, and servicing procedures and methods.

 

820.181 Device master record.
Each manufacturer shall maintain device history records (DHR's). Each manufacturer shall establish and maintain procedures to ensure that DHR's for each batch, lot, or unit are maintained to demonstrate that the device is manufactured in accordance with the DMR and the requirements of this part. The DHR shall include, or refer to the location of, the following information:

  1. The dates of manufacture;
  2. The quantity manufactured;
  3. The quantity released for distribution;
  4. The acceptance records which demonstrate the device is manufactured in accordance with the DMR;
  5. The primary identification label and labeling used for each production unit; and
  6. Any device identification(s) and control number(s) used.

 

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820.186 Quality system record.
Each manufacturer shall maintain a quality system record (QSR). The QSR shall include, or refer to the location of, procedures and the documentation of activities required by this part that are not specific to a particular type of device(s), including, but not limited to, the records required by 820.20. Each manufacturer shall ensure that the QSR is prepared and approved in accordance with 820.40.

 

820.198 Complaint files

  1. Each manufacturer shall maintain complaint files. Each manufacturer shall establish and maintain procedures for receiving, reviewing, and evaluating complaints by a formally designated unit. Such procedures shall ensure that:
    1. All complaints are processed in a uniform and timely manner;
    2. Oral complaints are documented upon receipt; and
    3. Complaints are evaluated to determine whether the complaint represents an event which is required to be reported to FDA under part 803 of this chapter, Medical Device Reporting.
  2. Each manufacturer shall review and evaluate all complaints to determine whether an investigation is necessary. When no investigation is made, the manufacturer shall maintain a record that includes the reason no investigation was made and the name of the individual responsible for the decision not to investigate.
  3. Any complaint involving the possible failure of a device, labeling, or packaging to meet any of its specifications shall be reviewed, evaluated, and investigated, unless such investigation has already been performed for a similar complaint and another investigation is not necessary.
  4. Any complaint that represents an event which must be reported to FDA under part 803 of this chapter shall be promptly reviewed, evaluated, and investigated by a designated individual(s) and shall be maintained in a separate portion of the complaint files or otherwise clearly identified. In addition to the information required by 820.198(e), records of investigation under this paragraph shall include a determination of:
    1. Whether the device failed to meet specifications;
    2. Whether the device was being used for treatment or diagnosis; and
    3. The relationship, if any, of the device to the reported incident or adverse event.
  5. When an investigation is made under this section, a record of the investigation shall be maintained by the formally designated unit identified in paragraph (a) of this section. The record of investigation shall include:
    1. The name of the device;
    2. The date the complaint was received;
    3. Any device identification(s) and control number(s) used;
    4. The name, address, and phone number of the complainant;
    5. The nature and details of the complaint;
    6. The dates and results of the investigation;
    7. Any corrective action taken; and
    8. Any reply to the complainant.
  6. When the manufacturer's formally designated complaint unit is located at a site separate from the manufacturing establishment, the investigated complaint(s) and the record(s) of investigation shall be reasonably accessible to the manufacturing establishment.
  7. If a manufacturer's formally designated complaint unit is located outside of the United States, records required by this section shall be reasonably accessible in the United States at either:
    1. A location in the United States where the manufacturer's records are regularly kept; or
    2. The location of the initial distributor.

[61 FR 52654, Oct. 7, 1996, as amended at 69 FR 11313, March 10, 2004; 71 FR 16228, March 31, 2006]

 

Subpart N--Servicing

820.200 Servicing.

  1. Where servicing is a specified requirement, each manufacturer shall establish and maintain instructions and procedures for performing and verifying that the servicing meets the specified requirements.
  2. Each manufacturer shall analyze service reports with appropriate statistical methodology in accordance with 820.100.
  3. Each manufacturer who receives a service report that represents an event which must be reported to FDA under part 803 of this chapter shall automatically consider the report a complaint and shall process it in accordance with the requirements of 820.198.
  4. Service reports shall be documented and shall include:
    1. The name of the device serviced;
    2. Any device identification(s) and control number(s) used;
    3. The date of service;
    4. The individual(s) servicing the device;
    5. The service performed; and
    6. The test and inspection data.

[61 FR 52654, Oct. 7, 1996, as amended at 69 FR 11313, March 10, 2004]

 

Subpart O--Statistical Techniques

820.250 Statistical techniques.

  1. Where appropriate, each manufacturer shall establish and maintain procedures for identifying valid statistical techniques required for establishing, controlling, and verifying the acceptability of process capability and product characteristics.
  2. Sampling plans, when used, shall be written and based on a valid statistical rationale. Each manufacturer shall establish and maintain procedures to ensure that sampling methods are adequate for their intended use and to ensure that when changes occur the sampling plans are reviewed. These activities shall be documented.
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